This was the story of a budget conversion of a VW rabbit to electric drive. It has now snowballed into the restoration and conversion of a 1977 Fiat Spider, the design and construction of a motor controller and the restoration of an old forklift motor for EV use. Phew...

Rear battery box

This weekend I dragged home a few more battery modules to figure out the rear battery box layout and other issues.

Battery WiringBattery Wiring

Where am I

The little one is starting to sleep more regularly, so I get about an hour or two everyday for other things, like the car!

Before the wee one arrived I did get some work done that I have not yet documented, so here it is!

Who really kills the electric cars

I am very happy to introduce you to the ultimate killer of the electric car.

Ronja: 5 minutes oldRonja: 5 minutes old

My daughter was born two weeks ago and life will never be the same, spare time is suddenly very rare.

EVS-23

I went to the EVS23 show in Anaheim this weekend. It was very interesting; the turnout was very good according to people who have gone to previous EVS shows.
Here are some photos I snapped:

IMG_0451

Conduit

SunsetSunset

The fires here in southern California have brought lots of misery but also absolutely gorgeous sunsets.

Progress on the car has not stopped however. I've installed a conduit under the car for running the high voltage cables through.

It is considered a big nono to run high voltage cables inside the passenger compartment for obvious safety reasons. Dangling them under the car unprotected is also not a good idea.

Anil's NiMH Solectria Force

This is the story of my friend Anil and his two year long effort to convert a Solectria Force EV to NiMH batteries. Anil embodies the generous and giving spirit of the EV community. Rather than sell his priceless spare NiMH module for a significant sum of money (they do have a price on ebay) he donated them to a fellow budding EV'er, me! In return I've tried to help him as much as possible in constructing a cooling system for his rear battery box.

Press read more for Anil's own words:

Uncontrollable EV grin

Today was a big day. First I tested the motor and transmission in the car for the first time.


I used a single EV-95 NiMH module to power the motor. Power was controlled using the arcy-sparky method of touching two pieces of metal together.

Various Stuff

Since the previous update the following has happened:

I reassembled the drive line with new U-joint spiders and center support bearing.
Drive LineDrive Line
I also managed to partially install it in the car. Some time between taking it appart and putting it together I seem to have misplaced some of the nylock nuts for the donut coupling. New nuts are on the way from McMaster.

Battery Box Part 2

While working on this conversion I've learned that every task takes at least twice as long as I would expect it to. Take the battery box for example. How hard could it be? Bend some metal, cut some fiberglass drill a few holes and screw it all together. I thought I'd finish it in a day and a half; well it took more like three days.

Battery and Controller Mounting

After attending Paul MacCreadys memorial on Saturday I set about mounting the controller and making a front battery box for the lemon.

New Radiator?New Radiator?